Our Product
Maximize Your Productivity with AI-Driven Production Optimization
With our intuitive, cloud-based monitoring, planning, and analysis tools, we enable you to capture operational and machine data in real-time, to monitor, analyze, and improve production processes.
Seamless Connectivity, Simple Integration, Quick Results
Experience a new level of connectivity: The seamless integration into existing production and ERP systems, as well as high machine compatibility—regardless of machine manufacturer and age—enables the capture and analysis of consistent data in real-time.
- Cloud-Based Platform: Our installation-free cloud solution delivers quick results without local IT setup and extensive maintenance of master data.
- Numerous Connection Options: Benefit from a variety of connection options for maximum compatibility—e.g., via MQTT, OPC-UA connection, or direct connection to your database.
- Automated Data Exchange: Thanks to seamless ERP and MES system integration, smooth cooperation with existing systems is achieved without the need for manual input.
- Advanced System Connections: Interfaces to additional IT systems, such as quality management systems (CAQ) and energy management systems (EMS), reduce critical risk factors and additional work during data exchange.
- Flexible Retrofitting: Easily retrofit analog legacy machines with our PDS-Connect Box and bring your machinery up to the latest technology standard.
Are you ready for the future of manufacturing? Contact us today for a non-binding consultation!
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Keep an Overview of Your Production at All Times
Real-time monitoring enables the surveillance and analysis of your production processes in real time to boost efficiency and performance.
- Data Collection to the Second: Every order is tracked in real time to provide you with a seamless overview—including waste and unplanned downtimes.
- Digital Twin: Create a virtual model of your machines and processes to better understand workflows, potential disturbances, and improvement opportunities.
- Precise Cycle Time Capture: Measure the actual cycle times of your machines to identify potentials for reducing throughput times.
- Condition Monitoring: Continuous capture and monitoring of relevant machine parameters allow for intuitive process control and proactive action before minor issues lead to major failures.
- Disturbance Analysis: Capture machine-specific disturbance reasons and initiate targeted improvement measures.
- Automatic Notifications: Immediate notifications upon reaching critical parameters ensure a quick response and prevention of potential disturbances in the production process.
- Order Progress: Track the actual progress of your orders and identify early deviations and delays. Use AI-based forecasting for the prognosis of the actual order completion to proactively optimize planning and resource allocation.
Are you ready for the future of manufacturing? Contact us today for a non-binding consultation!
Book a consultationPrecise Analyses for Optimal Production Performance
We transform complex production data into clear insights that lead to effective and measurable improvements.
- Analyze Downtimes: The automatic categorization of downtimes provides insights into the causes and supports targeted countermeasures. Detailed downtime KPIs by machine, order, and item enable specific performance assessment and process optimization.
- Comprehensive OEE Analyses: Comparative OEE analyses (e.g., between orders) provide benchmarks for peak performance and support best-practice implementations.
- Precise Analyses of Production Times: Adjusted calculation of actual production time per item leads to a transparent performance evaluation.
- Understand Scrap Rates: Track the development of scrap rates per item over time to refine quality assurance methods and production processes.
- Machine Parameters at a Glance: Analysis and comparison of machine parameters to the second enable deeper machine knowledge and automatic detection of threshold exceedances. AI-based anomaly detection supports preventive maintenance.
Are you ready for the future of manufacturing? Contact us today for a non-binding consultation!
Book a consultationProduction Planning Made Easy and Intuitive with Smart Technology
Design your production planning precisely and efficiently – with real-time data for accurate scheduling and resource allocation.
- Visual Order Planning: Gain clarity with detailed order visualization at various levels—from individual machines to the entire machine park.
- Automated Planning Logic: Optimize your production plans automatically according to deadlines, setup times, or resources, and respond agilely to capacity fluctuations.
- Communication Directly on the Shop Floor: Paper-free and direct transmission of order details to machine operators promotes smooth production.
- Adjustments in Real-Time: Seamlessly capture and integrate short-term changes in machine and personnel capacities into your planning.
- Enable Proactive Actions: Automatic notifications inform you immediately of delays and enable rapid action.
- Live Production Progress: Track the actual production progress directly in real time and use our AI algorithms for precise forecasts and dynamic adjustments.
Are you ready for the future of manufacturing? Contact us today for a non-binding consultation!
Book a consultationReal-Time Transparency: OEE and Performance Metrics at a Glance
Get an up-to-date overview of the efficiency and quality of your production at all times, displayed in intuitive live dashboards.
- Comprehensive Metrics Dashboards: Clear dashboards present you with quantities, times, scrap rates, machine utilization, and much more—always up-to-date and transparent.
- Configurable Evaluations: Leave complicated Excel spreadsheets behind and benefit from instantly ready, customizable evaluations that accurately depict your production metrics as needed.
- MTTR and MTBF Detailed Evaluations: Detailed evaluations of MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failures) for each downtime reason support targeted improvement measures.
- OEE Metrics Live Tracking: Real-time calculation of OEE (Overall Equipment Effectiveness), availability, performance, and quality for machines, orders, and lines provides immediate performance indicators.
- Cross-Order OEE Values: Gain cross-order insights into the performance of every manufactured item for consistent performance monitoring.
- Individual Metrics Calculations: Customize the calculation of OEE and remaining run times per manufacturing process to suit your specific needs.
Are you ready for the future of manufacturing? Contact us today for a non-binding consultation!
Book a consultationArtificial Intelligence – The Driving Force of Your Efficient Manufacturing
Smarter, faster, more efficient: Our AI algorithms are at the heart of future-oriented manufacturing processes based on precise real-time data.
- Specialized AI Algorithms: Our specially developed, scalable AI algorithms are finely tuned to the specific requirements in production.
- Smart Prediction Models: Utilize ready-to-use prediction models for conditions, cycle times, and scrap rates that work based on our Smart Data approach without lengthy data collection.
- Pattern and Anomaly Detection: Automated detection of patterns predicts the likelihood of critical conditions. Automatically recognize deviations in machine parameters and production-relevant KPIs to proactively address potential issues.
- Multiparameter Analysis: Our Multi-Parameter Anomaly Detection uncovers complex cause-effect relationships within your machines.
- In-depth Correlation Analyses: Gain deep insights into your production processes through correlation analyses that reveal fundamental relationships between a multitude of process variables.
- AI-based Planning Optimization: Our AI plugin optimizes your planning processes live and directly from the data stream of your production.
Are you ready for the future of manufacturing? Contact us today for a non-binding consultation!
Book a consultationTransparent and Scalable Pricing Model
Low one-time effort through short implementation phase. Pricing model with monthly costs based on connected machines enables quick return on investment. Can be flexibly expanded with additional machines and functions at any time and used at any number of workstations.
Engagierte Customer-Success-Manager und fortlaufende Unterstützung
Vollständige Integration
Kick-off und Onboarding
Monatliches Abonnement
Keine versteckten Gebühren
Nutzungsbasiertes Preismodell
Are you ready for the future of manufacturing? Contact us today for a non-binding consultation!
Book a consultationData Security and Data Protection
Security and data protection are our top priorities. We strictly adhere to the provisions of the GDPR and implement comprehensive technical and organizational measures to ensure the integrity and confidentiality of your data. Our systems are designed to transparently regulate the collection, processing, and use of data, protect the rights of the individuals concerned, and store data only as long as necessary for the purpose. Controls of the stored data are possible at any time, as well as the correction, deletion, and blocking of data in accordance with legal requirements.
